簡析
Summary
本裝置由刨渣機、滾油液壓機、端切機三邊緣構造,此中,刨渣機是車輪子生產加工中的公用設施裝置,用為撤除輪輞電弧補焊之后發生的焊渣,因此刷出溝壑的管道補焊樣貌。管道補焊滾油液壓機用為壓平并提升刨渣后的管道補焊,顛末滾壓后管道補焊和補焊接頭齊平。端切機用為割除管道補焊兩只頭過多的電弧補焊材質,沖切事情由油缸推動。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.
尺寸性能
Specification
參數描寫/Description Data
裝備型號 model number BGQ-300-AH 額外輸出電壓 rated input voltage AC380V,3Phsae 額外輸出頻次 rated input frequency 50Hz 額外輸出容量 rated input capacity 37KVA 工件厚度 Max. thickness of rim 5mm 工件寬度規模 width range of rim 220-320mm 工件直徑規模 diameter range of rim φ280~φ450mm 刨渣夾緊力 maximum clamping force of trimmer 6Tons 刨渣力 maximum trimming force 6Tons 滾壓夾緊力 maximum clamping force of planisher 6Tons 滾壓滾壓力 maximum rolling force of planisher 6Tons 端切剪切力 maximum cutting force of end-cutting 18Tons 端切剪切油缸直徑 diameter of cutting oil cylinder of end-cutting 160mm 體系壓力 system pressure 12Mpa
刨渣計量單位
Trimmer Unit
刨渣機是車胎盛產頂用于撤除輪輞激光焊接之后發生的焊渣,關鍵在于獲取平淡的焊道樣貌。該選果機建議為之主要動控制,由主機電源、液壓裝置機體制和電力體制等構造.此中液壓裝置機體制和電力體制與滾液壓機、端切機同用。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.床身/Lathe Bed
主機箱架為C-型結構,液壓油缸驅動下載夾持器在焊道外側壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.夾緊機構/Clamping Mechanism
鏜孔由液壓多路閥夾緊組織 夾緊最牢,該組織 裝置入導軌上端, 為取締鏜孔在刨渣時軸徑裂開、在夾緊鎖口處存有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊醫療機構分水準兩個部,下端耐用在機架床身,上小面積的性為活動內容小面積的性,由油缸動力。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.刨渣機構/ Trimming Mechanism
強弱刨渣刀裝放在鋁制滑墻上,此滑架由軟化劑救治的導軌撐持在夾持器兩邊來回行駛,每一項個切刀的打孔面都按照資源板材厚度全自動添加。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣彈簧的打孔面和夾持器容忍一項機氣人醫療機構相連接,以基本保障其或然社會價值,如此無論什么樣的鋼板厚度的資源,機氣人將不同很久調節,可分手后迎合打孔不一樣的鋼板厚度的資源。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑架子上都有二組車刀,下夾持器為結實牢固式,并且也最為往下拉架導軌。大小車刀促銷活動由液壓油缸缸動力。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.夾緊機構/Clamping Mechanism
鑄件由液壓系統夾緊培訓機構夾緊不變,避免后期使用時出現晃動影響體驗效果,該培訓機構裝放置導軌頂部, 為不許鑄件在刨渣時軸徑滑絲、在夾關緊出口處都有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊醫療機構分多少好幾部,下處穩定在機架床身,上不規則為活動不規則,由油缸驅動軟件。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.刨渣機構/ Trimming Mechanism
高低刨渣刀裝置于鋼制滑架上,此滑架由軟化處置的導軌撐持在夾持器中間往返運轉,每一個刀片的切割面按照資料厚度手動設定。
Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣刀具的切割面和夾持器接納一套機器機構相連,以保障其絕對地位,如許不管何種厚度的資料,機器將不用每次設定,可主動順應切割差別厚度的資料。
Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑架上裝有三組刀具,下夾持器為牢固式,同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。
Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.
滾壓廠家
Planisher Unit
滾壓焊口機用為壓平并提升刨渣后的焊口,顛末滾壓后焊口和原材質齊平。滾壓焊口機的基本主件為:床身、可營銷活動的C形知識體系、夾緊機購、滑動及夜壓件。C形知識體系,裝配有夜壓驅動程序用為滾壓堅實于夾緊機購的模具制作的滑動。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.C形框架/ C-type Frame
C形框架牢固于可沿導軌活動的支架上,油缸驅動,支架經由過程每邊四個滾柱軸承滑動,C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。
C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.
端切的單位
End Cutting Unit
床身/ Lathe Bed
C體系結構結構撐持任何關鍵部位然后方便控制和專業研究生調劑。油缸結實牢固在體系結構結構頂上用來推動夾緊和沖切貸款構造,可明確模具制作總寬專業研究生調劑的手輪調理身體貸款構造裝于體系結構結構后部。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.
沖切機構/Cutting Mechanism
沖切組織 依靠過程中 切邊膜切除對接焊縫兩面頭。進行高壓油缸(里路60mm)驅使上模,高矮模間導柱第一線性導套相互,上模最牢于上模座,下模為下模座的一把部。前部銑刀(上、下)最牢于高矮模座,尾部銑刀裝于可動滑座上(可任意制品:寬度調整)。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊數控刀片由知識鋼質作,每對數控刀片離別時為凸、凹看上去以通過生活緩慢滿足個人信息切邊。輕重數控刀片洞眼不得超過料厚的8-10%,允許學習能力趕到0.2mm的正規組裝機尺寸規格,洞眼應在數控刀片調節終了落伍行查抄!Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.NOTE: The clearance should be checked after cutting tool adjusting finished!
手輪調理機構/ Hand wheel Adjuster
手輪慢慢調理部門通過操作歷程慢慢調理滑座價值以趨利避害服務器大小的更改,帶有氣閥、尾座以及其上的切邊使刀具產生,滑座會通過操作歷程架構設計前邊的手輪而程度上挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.
水冷卻單位名稱
Cooling Unit
風壓驅使,杠桿原理頁面布局。水平待冷卻塔銅塊內通命輪待冷卻塔水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.